WeatherJacs® Aluminum Elbows

Ideal Products’ WeatherJacs® Aluminum Elbows are precision-formed, two-piece fittings manufactured from 1100 series aluminum alloy and meet ASTM B-209 standards. Designed for cladding 45° and 90° insulated bends, they provide excellent corrosion resistance, thermal performance, and workability. Each elbow includes a factory-applied, heat-cured polyester or acrylic coating on both interior and exterior surfaces to deliver maximum moisture protection and resistance to oxidation. Sizes range from small socket weld elbows up to 30″ NPS long or short radius elbows.

Description

Ideal Products’ WeatherJacs® Aluminum Elbows are precision-formed, two-piece fittings manufactured from 1100 series aluminum alloy and meet ASTM B-209 standards. Designed for cladding 45° and 90° insulated bends, they provide excellent corrosion resistance, thermal performance, and workability. Each elbow includes a factory-applied, heat-cured polyester or acrylic coating on both interior and exterior surfaces to deliver maximum moisture protection and resistance to oxidation. Sizes range from small socket weld elbows up to 30″ NPS long or short radius elbows.

Specifications

  • Material: 1100 series aluminum
  • Density: Not specified
  • Compressive Strength: Not applicable
  • Service Temperature Range: Not specified; aluminum melting point approx. 660°C (1220°F)
  • Thermal Conductivity: Not specified
  • Water Vapor Permeability: Interior coating acts as a high-performance moisture barrier
  • Standard Sizes: Available for ½″ to 30″ NPS in 45° and 90° bends; long and short radius; socket welds available for ½″–3″

Features

  • Pre-formed Two-Piece Design: Ensures consistent fit and ease of installation
  • Precision Formed: Manufactured using a computer-controlled hydraulic press
  • Corrosion Resistance: Interior and exterior heat-cured coatings resist oxidation and moisture intrusion
  • Visual Durability: Stucco embossed finish helps conceal handling marks and glare
  • Color Customization: Wide variety of exterior color finishes available upon request
  • Secure Installation: Can be installed using straps, screws, rivets, and joint sealant for enhanced protection
  • Alignment Ribs: Included on large-bore elbows (12″–30″) for fast and accurate installation

Certifications & Compliance

  • ASTM B209: Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
  • ASTM C585: Standard Practice for Inner/Outer Diameters of Thermal Insulation for Pipe
  • ASTM C450: Standard Practice for Fabrication of Thermal Insulating Fitting Covers
  • ASTM C1729: Grade 3; Alloy 1100, Dead Soft Temper, Class D, 0.024″ thickness, Painted Moisture Barrier Pressed Fittings
  • ASTM E84: Flame Spread/Smoke Development ≤ 25/50
  • ASTM C1371: Surface Emittance 0.5

Documents

Ideal Products Aluminum Elbows

SUPPLYING TOP-QUALITY INSULATION PRODUCTS
ACROSS FLORIDA AND BEYOND

Our experts provide trusted guidance and top-tier insulation solutions to meet the needs of your project. Let’s get started today!

Or